top of page
  • Email Black Sheep Homes
  • LinkedIn
  • Instagram

Design • Manufacture • Install

Design
Woodwork
Construction

We simplify the construction process by combining design, manufacturing, and installation together in a single, streamlined service.

Design • Manufacture • Install

Design

Technical Design Process

Creating a timber frame homes starts with our in-house design team, who work from the initial architectural drawings to create detailed timber frame plans using AutoCAD and Revit software. These plans include precise cutting and material lists, streamlining production while ensuring every component meets the highest standards.

​

Our use of Design for Manufacture and Assembly (DFMA) principles ensures that designs are optimized for off-site manufacturing, addressing potential challenges early and enhancing efficiency.

​

Key benefits of our detailed in-house design process include:

​

  • Seamless Collaboration: Our team works directly with clients and project teams, ensuring the projects vision is fully realized.

  • High Accuracy: Precision-driven designs guarantee flawless manufacturing and construction.

  • Sustainability: Factory production minimizes waste and promotes eco-friendly practices.

  • Integrated Workflow: BIM integration provides a centralized platform for managing every project detail.​​​

​

Black Sheep Homes

Design Standards

​Black Sheep Homes designs comply with all relevant British and European Standards, ensuring compliance with the Building Regulations.

​

  1. Certified by the Structural Timber Association (STA).

  2. Timber graded and marked to IS EN 14081, with a minimum strength class of C16.

  3. Moisture content capped at 18%, per IS EN 13183.

  4. OSB panels comply with IS EN 300 standards, and all materials carry appropriate CE markings.

  5. Proven compliance with UK Building Regulations, including fire resistance and acoustic performance.

  6. Structural durability guaranteed for 50+ years.

Design for Manufacture and Assembly

We integrate DFMA principles throughout our in-house design process to ensure a seamless construction experience.

​

Why DFMA?

​

  • Safety: Factory environments are 80% safer than construction sites.

  • Cost Efficiency: Factory labour is 2.2 times more economical than on-site labour.

  • Productivity: Factory productivity reaches 80%, compared to 40% for traditional site builds.

  • Sustainability: Waste is reduced to 2-3%, with nearly all by-products recycled.

RAF Kenley

Design • Manufacture • Install

Timber

Our Manufacturing Process

We own and operate our own timber frame manufacturing facility, giving us complete control over quality and project timelines. This in-house capability ensures that every timber frame system we produce meets the highest quality standards, while offering the flexibility to adapt to the unique needs of each project.

Advantages of Our Manufacturing Process

  • Accelerated Timelines: Off-site manufacturing in our own factory reduces build times, streamlining construction programmes.

  • High Performance: Our systems deliver exceptional thermal and acoustic insulation for energy-efficient and comfortable living spaces.

  • Sustainable Practices: Our advanced technology minimizes waste and promotes eco-friendly construction.

  • Total Oversight: Owning our factory allows us to maintain stringent quality control at every stage of production.

ISOQAR UKAS ISO 45001 joint logo.png
ISOQAR UKAS ISO 9001 joint logo.png
ISOQAR UKAS ISO 14001 joint logo.png

Seamless Integration and Quality Assurance

Our advanced computer design technology ensures a seamless transition from design to production. By centralizing all processes in our factory, we deliver consistent quality and precision for every project.

​

Our Advanced Manufacturing Process:

​

  1. Material Traceability: All components are tracked for complete accountability.

  2. Quality Marking: Each finished panel is inspected and quality-marked to certify compliance with rigorous standards.

  3. On-Site Orientation: Panels are pre-marked for easy orientation and positioning during installation, simplifying the erection process.

  4. Optimized Waste Management: Software-driven processes reduce waste and maximize material efficiency.

  5. Timber Grading: Grading and stamping are conducted visually or by machine to ensure strength and reliability.

  6. ISO 9001 Certified: Our factory adheres to international standards for quality and consistency.

Design • Manufacture • Install

Construction

Our Installation Process

Health and Safety is at the core of everything we do. Our installation processes are conducted in strict adherence to the "16 Steps to Fire Safety" guidelines published by the Structural Timber Association (STA). This ensures all projects meet and exceed fire safety standards during and after construction.

We integrate these guidelines into every phase of the installation, focusing on proactive fire prevention.

Erection Sequence

​​Our timber frame erection process is designed for efficiency, precision, and compliance with both construction and fire safety standards:

​

  1. Base Preparation:

    Base brackets are secured to the substructure, often a reinforced concrete slab, and a horizontal levelling system is aligned before the timber frame panels arrives on-site. This provides a stable, level foundation for the build.

  2. Panel Positioning:

    Prefabricated panels are carefully lifted with a crane and locked into place using advanced mechanical jointing brackets. 

  3. Secure Fixing:

    Panels are attached to the concrete base using pre-galvanized mild steel components.

  4. Pre-Determined Bracket Locations:

    Mechanical connecting brackets are pre-positioned, eliminating the need for on-site adjustments. This speeds up installation and ensures a precise framework.

  5. Air-Tight Sealing:

    Exterior walls are sealed with mastic and air-tight membranes during erection. This enhances energy efficiency and provides effective vapor control at corners and junctions.

  6. Fire Safety Compliance:

    In line with the STA’s "16 Steps to Fire Safety", we implement measures to minimize fire risks on-site, including safe material handling, fire-resistant barriers during construction, and strict adherence to fire prevention protocols.

  7. Final Checklist and Sign-Off:

    A comprehensive site checklist is completed, including fire safety inspections, ensuring the structure meets all necessary standards. Certificates of compliance are issued upon completion.

Total Project Management

Every project at Black Sheep Homes is managed with precision and expertise by our in-house, SMSTS qualified Construction Managers.

​​

  • Seamless Coordination: Our construction managers work closely with other trades and site teams, ensuring efficient logistics and smooth progress throughout the construction process.

  • Strict Safety Compliance: All project and site managers are qualified under the Site Management Safety Training Scheme (SMSTS), demonstrating their expertise in maintaining the highest health and safety standards.

  • Timely Delivery: Through meticulous planning and proactive management, our team ensures that all projects are completed on schedule, minimizing delays and disruptions.

bottom of page